cutting metal

5 Easy Ways To Efficiently Cut Metal

Depending on your specific metal needs there are a variety of ways to cut metal to your exact job specifications. Whether it is a hobby project, a home improvement project, or a commercial build, read on for some insight on how to get your metal cut quick, whether it’s on the job or through a fabricator it is important to know that your materials are the right size, spec & cut so that the job does not get held up. For more information regarding onsite & professional metal cutting services, read our blog!

Metal Cutting Hacks

Circular Saw

It may not be anyone’s first choice when it comes to cutting metal, however, with the right blade equipped a circular saw can get the job done…to some extent. This method is ideal for small home projects such as shortening rebar and cutting through mild steel. if you are going to opt for this route it is advised to wear protective gear such as glasses, and gloves to reduce the chance of injury.

Reciprocating Saw

If you are working on a home improvement or DIY project but don’t have the powered tools that a professional might have access to, placing a metal-cutting blade in your reciprocating saw might just do the trick! While this is not how the saw was originally intended to be used, it can be great for short term projects such as cutting bolts, rods, pipes, or angle iron. A reciprocating saw with a metal cutting blade works great for remodeling or demo projects if there are nails and pipes that need to be cut.

Flame Cutting

Flame cutting offers a few benefits such as convenience & versatility. By having this versatility, a professional can take care of metal cutting needs in a variety of locations as flame cutting does not require an electrical source of power. Flame cutting is primarily gas-operated, which means that you need to get the job done is an oxygen tank, a torch, striker! Flame cutting also allows users to cut through steel several feet thick! Given the fact that flame cutting can be done in the field, there is only so much energy that can be created to cut steel.

Professional Metal Cutting Services

For metal projects that need cuts in bulk, or if the material is too large or thick to cut onsite, your best bet is to seek out a professional metal cutter/fabricator. A professional will be able to facilitate orders of any size and can typically deliver the materials on site. Read on for a few examples of how a professional metal cutter can service your metal needs

Water Jet Cutting

The Water Jet Cutting process works when water, sand, and a large amount of pressure are combined with a low-pressure nozzle. This low-pressure output allows the mixture of water and sand to shoot through at high rates of speed, effectively cutting the given material.  Materials that are frequently cut with a water jet cutter include textilesrubberfoamplasticsleathercompositesstonetileglass, metals,  paper, and much more.

Plasma Cutting

Plasma Cutting is preferred by many professionals due to the high speed and relatively low cost associated with larger orders. There are many different ways to cut steel, iron, copper, brass, aluminum, stainless steel, and other durable metals, however, depending on the specifications of the upcoming job and job size, plasma cutting may be the most efficient and least costly approach.

Contact Us Today For A Quick & Easy Quote

We offer a large and diverse steel & aluminum inventory coupled with an extensive array of in house metal processing equipment that allows us to service customers on an unparalleled level. For questions or information on our products and services call us today at 978-658-1121 or contact us directly on our site.

metal fabrication

The Importance of Metal Fabrication

What is metal fabrication?  Metal fabrication is the process of manipulating various metals and creating something new. The possibilities are nearly endless.  Metal fabrication is literally all around you. The computer you’re using to read this undoubtedly has metal fabricated parts, possibly even the case it’s in. Your home around you likely has beams built using fabricated steel to support the enormous weight. Metal fabrication and all it involves is an essential part of our lives and for good reason.

Wood vs. Metal

For thousands of years, humans used wood, stone, bone, or whatever they could use that was available to them. One of the things that set us apart from the rest of the animal kingdom is our ability to fabricate tools. Imagine trying to grow food without digging tools, or carry water without something to transport it in. Wood was the most plentiful, material available and as such was used to construct everything from tools to shelter to weapons. When smelting and forging of ore was discovered (early metal fabrication) the world took a different direction.  The strength, durability and availability of metal gave the human race a massive step forward.

Metal vs. Plastic

Plastics technology took over in the 1950’s and suddenly everything was plastic.  Plastics are easy, cheap, and relatively strong.  Being a chemical compound, plastics can be mass-produced like no other material, so that makes it ideal for many things.  At the time, metal fabrication was coming off a huge boom having just been used to build everything from canteens to battleships.  When plastics became widely available, suddenly heavy, bulky metal items such as coffee pots and circular saws became lighter, more colorful, and cheaper. Those everyday items became very popular and metal fabrication began to take a back seat.  As the Japanese began their rebuilding efforts after world war two they employed anything they could find as raw materials were extremely scarce.  People like Shoshiro Honda, the namesake of Honda automobiles, began to experiment with recycled fuel cans and any other scrap metals they could find.  Metal fabrication was about to get a big boost.  The recycling discoveries made during this time are still in use today.  We don’t have to understand the actual processes of metal fabrication to use it in our daily lives, but it doesn’t hurt to appreciate the technology that allows us to live in tall buildings, drive a car, or even eat with a fork.

Contact Us Today For A Quick & Easy Quote

Still wondering about which type of metal will work best for your next job? We offer a large and diverse steel & aluminum inventory coupled with an extensive array of in house metal processing equipment that allows us to service customers on an unparalleled level. For questions or information on our products and services call us today at 978-658-1121 or contact us directly on our site.

5 Reasons Why You Should Utilize Galvanized Steel on Your Next Job

5 Reasons Why You Should Utilize Galvanized Steel on Your Next Job

One of the most important things to remember for any building project is to have the right tool for the job. Making sure you do have the correct tool will make every bit of work just that much easier. However, many people think this only applies to hammers and screwdrivers when it’s just as important to choose the right materials for the job as well. Galvanized steel stands out as among other materials as a high performing type of steel that has a lot to offer. Here are five reasons why you should choose galvanized steel for your next job.

  1. Long-Lasting

When it comes to building, you want to make sure that the structure is going to last as long as possible and still remain in good shape. After several studies and a variety of tests, galvanized steel has been proven to have a lifespan much longer than other structural materials. It was found that it lasts in good condition for more than 50 years in rural areas and 20-25 years in more populated urban or coastal settings.

  1. Reliability

There aren’t many construction materials that are as reliable as galvanized steel. The galvanization process includes the setting of a protective zinc coating to impede the tendency of steel to start rusting. This means that with an extra layer of a different metal, the steel inside is protected for the elements, which is why it lasts so long, as mentioned above. The process results in a reliably durable material that is extremely rust- and damage-resistant.

  1. Cost-Effective

Construction materials come in all varieties, including different types of treated steel. However, those other coatings and layers on steel tend to cost much more. For example, special types of paints that are often used to coat and protect steel require a certified person to do the process, meaning you’ll pay more for the materials, simply because of labor costs. The cost of galvanized steel, however, remains low due to its simple processing.

  1. Low Maintenance

With other materials, like steel painted with a protective layer of special paint, you’ll need to make regular inspections to ensure that there are no areas chipping off that could allow rust to form. With galvanized steel, on the other hand, the galvanization process means the zinc is melded to the steel and won’t be coming off any time soon. This means that the material needs far less maintenance than other materials might need.

  1. Simple to Use

With other building materials, contractors may need to prep them to get them ready for use after delivery. This could include cleaning, treating, or painting. But galvanized steel is ready to go immediately. The zinc-dipping process only takes a few minutes to complete and doesn’t require any further preparation or inspections. Instead, the steel is ready to go, as is.

Contact Us Today For A Quick & Easy Quote

Still wondering about which type of metal will work best for your next job? We offer a large and diverse steel & aluminum inventory coupled with an extensive array of in house metal processing equipment that allows us to service customers on an unparalleled level. For questions or information on our products and services call us today at 978-658-1121 or contact us directly on our site.

What are the Most Durable Metals?

Metals are one of the most useful and versatile materials on the planet. These naturally occurring minerals can be extracted, melted, mixed, hardened, tempered – all to create an item that helps us in some way. From aluminum cans to platinum jewelry, metals are all around us. Especially in the world of technology and industry, metals are commonly used for their malleability and strength. And when it comes to durability, there are a few front-runners. Below are the top strongest and most durable metals that are widely used today.

Tungsten

Tungsten is an impressive mineral. As a pure metal that is not mixed with other metals to increase hardness, it has the highest tensile strength of any metal. Tensile strength refers to how much force the metal can handle before it begins to change shape or give in to the pressure. If that weren’t enough, it also has the highest melting point of any pure metal. In fact, the only other element that has a higher melting point is carbon. The only downside is that tungsten is fairly dense (which is why it’s so strong), but that makes it pretty hard to work with. However, it is still used widely in electrical work and is often added to steel to create a strong alloy.

Steel

While not a pure metal, steel still ranks quite high in terms of strength. The basic alloy is usually created by combining iron and carbon; however, scientists are always looking for ways to increase the strength and often experiment with other metals added to the mixture. Steel has been used by humans for thousands of years, but it wasn’t until the Renaissance period (around 1300-1700s) that it became more widely understood and experimented upon.

Chromium

One version of steel that is incredibly popular is stainless steel. So what makes it stainless? None other than chromium. Chromium is one of the most durable metals in existence because it ranks so highly on the Mohs scale, a determiner of hardness. In this case, hardness means how scratch-resistant the material is. Diamonds are the hardest material; chromium is the hardest metal. Its scratch-resistance makes it perfect to add to steel alloys, and it is also commonly used in chrome plating for a durable and shiny finish on fittings and fixtures for the home.

Titanium

Another strong natural metal, titanium is a low-density mineral that is quite malleable and easy to work with at a high melting point. Because it has such a low density, it is much lighter than steel while having a similar strength. Adding titanium to an alloy will increase the strength massively. In modern use, it is used in everything from pens to planes and from skyscrapers to spaceships.

Contact Us Today For A Quick & Easy Quote

Still wondering about which type of metal will work best for your next job? We offer a large and diverse steel & aluminum inventory coupled with an extensive array of in house metal processing equipment that allows us to service customers on an unparalleled level. For questions or information on our products and services call us today at 978-658-1121 or contact us directly on our site.

What Is Water Jet Cutting?

water jet cuttingThere are hardly any tools that are used in virtually every industry from mining to aerospace. The water
jet cutter, however, is just such a tool. Regarded as one of the most versatile tools in use today, the
water jet cutter, or waterjet, is a high-powered implement that can be used on almost anything.
Interested in knowing more? Keep reading for some great information about water jet cutters.

What is the tool?

Essentially, a waterjet uses an intensely pressured stream of water, either alone or with an abrasive
additive, to cut through a material. The pressure of the stream and fineness of the abrasion leaves a
smooth and precise cut. The stream must be very narrow in order to offer that precision and not destroy
the surrounding material. Though the process can be slow and costly, it offers one of the best precision
cuts of any tool available to the mainstream market today.

What can I use it with?

The waterjet can be used on pretty much any material in almost any industry. It can cut stone, tile, and
glass just as well as it can cut fabrics, foam, leather, and plastic. One of the only material restrictions for
the water jet cutter is ceramics. This type of material is quite brittle and doesn’t usually stand up to the
pressure of the water stream.

How does it work?

The waterjet relies heavily on an intensifier pump to create the necessary pressure for cutting through
tough materials. The pump utilizes a hydraulic pressure system and a high horsepower motor to drive
the action.

Water Jet Cutting Overview

Basically, fresh water is introduced to the low-pressure water input and then sent through the inlet
filter. From there, it is sent to the intensifier pump. The pump adds pressure to the hydraulic fluid,
signaling the pistons to move back and forth, which then pressurizes the water in the pump. The water
then flows from the pump to what is called an accumulator, a device that smooths out any ripples in the
water. Finally, the water is forced through a pressured tubing to the head of the device. The water is
controlled by the on/off valve here at the head. At this point, an abrasive component can be added to
the water in a mixing chamber.

Contact Us Today For A Quick & Easy Quote

Still wondering about which type of metal will work best for your next job? We offer a large and diverse steel & aluminum inventory coupled with an extensive array of in house metal processing equipment that allows us to service customers on an unparalleled level. For questions or information on our products and services call us today at 978-658-1121 or contact us directly on our site.